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Overview of emerging power management opportunities

First, I must thank my friends, Lou Hutter, SVP and GM, Analog Foundry Business Unit, and Aabid Husain, VP of sales and marketing, from Dongbu HiTek Semiconductor, for sharing the presentations made during an EE Times virtual conference on emerging power management opportunities held on Sept. 16.

The conference participants were:
* Stephan Ohr, panel moderator and research director, Analog and Power Semiconductors, Gartner Inc.
* John Pigott, Freescale fellow, and analog IC guru and designer, Freescale Semiconductor.
* Ralf J. Muenster, director strategy and business development, National Semiconductor.
* Wayne Chen, VP for Technology and Operations, Triune Systems.
*  Lou N. Hutter, SVP and GM, Analog Foundry Business Unit, Dongbu HiTek Semiconductor.

Gartner’s Ohr started by indicating Gartner’s position on power management products. The standard analog ICs were a $15.2 billion market globally in 2009. Voltage regulators made up $7,394 billion, amplifiers $2,675 billion, data converters $2,567 billion, other analog $1,331 billion, and interface ICs $1,198 billion, respectively.

Voltage regulators – power management ICs accounted for 48.8 percent of the analog market. Voltage regulators continue to show strongest growth, growing at a CAGR of 11.1 percent for the period 2009-2014.

Power management ICs forecast
The global revenue forecast for power management ICs by market segment is as follows:

Military and aerospace:
This is likely to grow at a CAGR of 3.2 percent during 2009-14.
Industrial/medical: This is likely to grow from $1,118 million in 2009 to $1,779 million in 2014, at a CAGR of 9.7 percent.
Automotive: This is likely to grow from $415 million in 2009 to $622 million in 2014, at a CAGR of 8.4 percent.
Communications: This is likely to grow from $529 million in 2009 to $988 million in 2014, at a CAGR of 13.3 percent.
Wireless: This is likely to grow from $1,353 million in 2009 to $2,149 million in 2014, at a CAGR of 9.7 percent.
Storage: This is likely to grow at a CAGR of 13.3 percent during 2009-14.
Computing: This is likely to grow from $2,114 million in 2009 to $4,013 million in 2014, at a CAGR of 13.7 percent.
Consumer: This is likely to grow from $1,627 million in 2009 to $2,564 million in 2014, at a CAGR of 9.5 percent.

Server and wired communications remain the biggest drivers.

Emergence of BCD technology
Lou Hutter from Dongbu HiTek discussed the technology considerations for emerging power management markets. He focused on the emergence of BCD (Bipolar/CMOS/DMOS) technology.

There are multiple benefits of BCD technology. These include integration of bipolar, CMOS, and DMOS components. It enables the integration of logic, analog control, and power on same die. It also enables high-and low-voltage, and high-and low-power functions on same die. BCD further enables reduced chip count, and improves reliability through fewer package interconnects. It also enables reduced BOM costs.

Emerging markets, such as automotive, solar and energy harvesting, stand to benefit from BCD. Dongbu is offering the 0.18um platform, which boasts of IP portability and more. Dongbu is offering the BD180LV-30V power process (Epi), to be followed by the BD180LV-30V power process (Non-Epi) in 3Q10, the BD180X 40-60V power process in 4Q10, and finally, the HP180 precision analog in 2Q11.

Hutter explained the BD180LV-30V Optimized Power and BD180X – 60V Optimized Power processes. Optional modules in Dongbu Hitek’s BCD technology include Schottky Diode, thick Cu, PLDMOS, NVM, low power CMOS, low noise CMOS, respectively. Read more…

Top trends for global/Indian semiconductor industry in 2009

Right then, folks! Here are the much awaited top trends for global semiconductor industry for 2009!

First, let’s start with microprocessors and microcontrollers. One of the most apt persons to answer this query was Jordan Plofsky, senior vice president, Market, Altera Corp., during his recent visit to India for the Altera SOPC Conference.

Top trend in microprocessors/microcontrollers
Undoubtedly, the major trend will be the shift to multicore and its challenges. These challenges include:

* Parallel programming tools.
* Memory bandwidth allocation.
* O/S support.
* Verification tools.
* Power reduction and performance improvements.

In one of my previous blogs, I had discussed with Intel how parallel programming is getting to be regular! Also, AMD is well on an identical path! Hence, this key global trend is very much in line with the focus on parallelism!

Top global semiconductor trends for 2009
According to Plofsky, the major trends would be:

* Consolidation
* Power management
* Supply chain dynamics changing – inventory reduction
* Focus on operational costs in a slower growth environment

Indian semicon trends
And what about the top trends for the Indian semiconductor industry? Here are some thoughts from S. Janakiraman, former chairman, India Semiconductor Association (ISA) and President and CEO-R&D Services, MindTree.

Top 5 trends for Indian semicon industry in 2009
According to Jani Sir, the key trends in India during 2009 are:

* Global customers will have higher cost pressure and increase level of offshoring and outsourcing in 2009.
* India will become an even more important market for selling semiconductors as India will show higher percentage growth than other markets.
* Decided in India and originated in India products will licensed and manufactured for the global market.
* Business models for design services will start shifting from T&M and linear with people strength to risk-reward, non linear and more skin in the game.
* India will start inventing products that matter to rural and bottom of the pyramid segments.

All of these are in line with what’s happening in the Indian semiconductor industry — focus on embedded and design services, coupled with product development, which is beginning to see several starts. Also, several MNCs are now designing products out of India. Two recent top-of-the-mind instances are those of Intel and AMD. Others will follow suit, definitely.

Well, these trends could be tough to beat! What do you think folks?

TI's TPS62601 converter for telecom apps

This August, Texas Instruments India (TII) announced the industry’s smallest and thinnest 500-mA, step-down DC/DC converter solution, the TPS62601 converter, for space-constrained applications.

According to TI, It gives portable designers the ability to add more features and functions on a handheld device. The high-efficiency power management IC is the first 6-MHz, 500-mA converter to achieve a 13-mm2 solution size with an ultra-thin 0.6-mm total height.

I caught up with Ramprasad Ananthaswamy, Director, Power Management Products, Texas Instruments India, to find out a bit more about this so-called industry’s smallest and thinnest converter solution, and its essential design trends.

So what exactly is the TPS62601 power converter targeted toward? According to Ananthaswamy, the TPS62601, a high-efficiency power management IC is the first 6-MHz, 500-mA converter to achieve a 13mm2 solution size with an ultra-thin 0.6-mm total height.

The TPS62601 converter achieves up to 89-percent power efficiency and only 30-uA typical operating quiescent current, all from a 0.9×1.3mm chip scale package roughly the size of a flake of pepper. The synchronous, switch-mode device’s fixed frequency of 6 MHz allows the use of only one 0.47-uH inductor with a height of 0.6 m and two low-cost ceramic capacitors, without compromising performance and efficiency.

The device supports applications, such as memory modules, GPS modules, Bluetooth and Wi-Fi modules or other wireless micro-modules used in ultra-thin smart phones, digital still cameras, portable disk drives and media players.

Applications areas of this device include: Smart and media phones; Cell phones; Media players; Mobile Internet devices; DSCs; and Other portable communications devices.

This chip will help powering sources such as: WLAN modules; WiFi modules; Bluetooth modules; Memory modules; and Generic micro modules.

Essential design trends
There is a need to understand the essential design trends of the TPS62601 that makes it unique. Ananthaswamy added that the TPS62601 can deliver DC voltage regulation accuracy of +/- 1.5 percent. In addition, its excellent load transient response, wide input voltage range of 2.3V to 5.5V and 1.8V of output allows the device to effectively support single-rail voltage requirements as designers add new features and functions.

The converter also applies energy-saving techniques to help maximize battery run-time. For example, the converter automatically enters a power save mode during light-load operating conditions via an automatic pulse frequency modulation and pulse width modulation switching feature. In shutdown mode, the device’s current consumption is reduced to less than 1 uA. 

Size and high-performance are important. The converter achieves up to 89-percent power efficiency and only 30-uA typical operating quiescent current, from a small chip scale package.

A high switching frequency of 6MHz reduces the size of the external components used around this chip, thereby reducing the total size of the power solution. A low quiescent current of 30 uA also makes it very attractive for portable applications requiring long run times.

Helping portable designers
Let us understand how the TPS62601 will actually enable the portable designers to add more features and functions on to a handheld device. Ananthaswamy says: “Portable system designers continue to desire more features on their devices, which require smaller, efficient DC/DC converters to maintain long battery life and system run-times. As the size of the total power solution is small, more PCB space becomes available for additional features that need to get added on to the cell phone. The TPS62601 gives portable designers access to the smallest, thinnest 500-mA DC/DC solution, which simplifies design and reduces board space and time-to-market.”

The converter also applies energy-saving techniques to help maximize battery run-time. For example, the converter automatically enters a power save mode during light-load operating conditions via an automatic pulse frequency modulation and pulse width modulation switching feature. In shutdown mode, the device’s current consumption is reduced to less than 1uA.

Power management
How well does the TPS62601 tackle power management issues? The biggest issue inside feature rich cell phones today is thermal management. This power converter, consuming only 30uA for its own operation, manages the thermal problem through efficient power conversion. “Better efficiency means less heat,” added Ramaswamy.

Energy-saving techniques
Elaborate on the energy-saving techniques that can help maximize battery run-time, he said: “Globally, switching regulators are efficient means of power conversion. This device is a buck derived switching regulator that efficiently converts the single cell Li-ion battery voltage to the one that is required by the various multimedia rich cell phone chips, like applications processors, GPS modules, digital multimedia broadcast chips, camera engines, WiFi etc.

“It can power all of these chips, while consuming as little as 30uA for its own operation. Depending on the input to output voltage ration, the conversion efficiency can also reach close to 90 percent. Less consumption, better conversion efficiencies, etc., all of these result in longer battery run times.”

Is it then safe to say that the maximizing battery run-time problem has been tackled with the TPS62601? Not exactly!!

According to Ramaswamy, the TPS62601 addresses part of the battery run-time issue. “With this initiative, TI has gone a step ahead in making the battery last longer,” he noted.

Making power converters efficient is only a part of the battery run-time issue. Along with making power converters efficient, one also has to look at how much power is consumed by the various chips that are used in a cell phone, the operating system that runs the cell phone and the overall power saving features that are built into the cell phone system. The speaker volume settings, backlight brightness settings and the duration of the backlight and some of the other user friendly settings have an effect on the battery run times.